Brasil D-1 Power Plant Design
Client: Duke/Fluor Daniel (EPC Contractor) for Duke Energy
International
Location: Pederneiras, São Paulo, Brazil
Project Description:
500 MW Combined-Cycle Electric Generation Facility; with a phased
installation of simple-cycle operations, followed some time later with
full, combined-cycle functionality. Proposed major equipment included
two General Electric (GE) model PG7241 FA combustion turbine
generators, two heat recovery steam generators (HRSGs) with integral
duct firing, and one GE D11 condensing steam turbine generator. Dry,
low-NOx combustors and a selective catalytic reduction system would be
used for turbine exhaust emission control. The facility was planned for
overall plant cooling via an 8-cell wet cooling tower.
Scope:
Noise Control Engineering: (a) Permitting assistance and (b) Design
engineering.
Regulatory Involvement and Environmental Documentation:
Provided initial plant noise emissions predictions, associated community
impact assessments, and an engineering design basis noise study for the
project’s use in discussions with local and state authorities.
Noise Control Services:
The Brasil D-1 Project, located in the state of São Paulo, Brazil was
planned to be the first combined-cycle electric generation facility in
Brazil. It was to be located in a remote agricultural area. Due to a
handful of farm houses in the vicinity of the project site, plus very
conservative Brazilian noise regulations that, strictly speaking,
pertained to this mixed-use scenario, noise concerns surfaced early in
the project’s development.
Predictive computer modeling helped establish the baseline noise control
engineering case, the nominal noise control emissions limits for all
major noise sources, and the foundation for several noise control cases
(for increasingly quieter operations). This noise modeling investigation
was key to defining the facility’s overall noise emissions, potential
impacts to the closest farmhouses, and special-design acoustical
features that could be weighed against alternative mitigation methods
(such as rezoning, land acquisition, and/or variance applications).
During the course of the modeling evaluations, pressure from the local
energy establishment and regulatory authorities prompted a need for
additional accuracy of the predictions. The client suggested a novel
solution of measuring a very similar plant, the Duke Energy Hinds Power
Project in Jackson, Mississippi, to leverage the measurable noise
emissions of an as-built project to the proposed facility in Brazil. AAC
engineers measured noise levels within the Hinds plant and at off-site
receptor locations to document noise emissions from the overall plant
and how they became attenuated over increasing distances from the
sources. Later, AAC engineers made detailed propagation analyses to
correlate the field measurement data with established propagation
algorithms and to identify transmission characteristics that could be
applied to the Brasil D-1 situation. These characteristics were used to
refine the computer modeling results such that enhanced accuracy in the
future-conditions modeling could be obtained via the real-world
adjustments. These improved-accuracy noise modeling and analysis
results, proposed mitigation options plus their associated costs, and
discussions of administrative/procedural alternatives were presented to
the client in a comprehensive noise evaluation report.
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