Morro Bay Power Plant
Client: Duke/Fluor Daniel (EPC Contractor) for Duke Energy North America
(DENA)
Location: Morro Bay, California, USA
Scope:
Noise Control Engineering: (a) CEC permit application preparation,
submittal, and testimony (b) Preliminary design engineering
Regulatory Involvement and Environmental Documentation:
Extensive permit application preparation, submittal, review, and
testimony before the California Energy Commission (CEC); including
public hearings, informal workshops, responses to public and intervenor
comments, and sworn proceedings. All CEC hearings, testimony sessions,
and public workshops were open to the public, involved public
comment/participation, and were televised locally.
Project Description:
1,200 MW Combined-Cycle Electric Generation Facility. The project plans
to replace the existing gas-fired boiler power generation units
(approximately 1000+ MW built in the 1950s) with two 600 MW natural
gas-fired, combined-cycle units. Each combined-cycle unit consists of
two natural gas-fired combustion turbine generators, two duct-fired heat
recovery steam generators, and a reheat condensing steam turbine
generator. Dry, low-NOX combustors are used for turbine exhaust emission
control. Each combined-cycle unit will use the existing once-through
seawater cooling system, but with reduced flow needs and reduced thermal
discharges.
Noise Control Services:
The Morro Bay Project, located along the Central Coast of California is
a repowering project to replace aging boiler generators with modern,
state-of-the-art gas-fired, combined-cycle technology for power
generation. Although the city of Morro Bay has grown and matured for
over 50 years around the existing plant and although the modern plant
was shown to be a significant improvement over the present plant in
nearly every environmental topic, noise was a still major concern with
the local citizenry.
As a sub-contractor to the turnkey engineering contractor, Duke/Fluor
Daniel, AAC staff was involved with the noise control aspects on the
proposed combined-cycle electric generation facility throughout
preliminary engineering and the permit application process.
Specifically, very comprehensive predictive computer modeling was
conducted to establish the noise control design basis, equipment
emissions limits, plant layout details (for noise mitigation), and noise
control features. For example, the two-turbine units were placed
back-to-back to leverage the HRSG structures as noise barriers and to
protect the nearest sensitive receptors. Furthermore, an acoustic
building was planned for each turbine train to both control noise and to
enhance the low-profile visual features of the design. Turning the noise
control design into a permit application to the California Energy
Commission (CEC) involved extensive hearings, public workshops, and
testimony. Several iterations of submittals were needed to address
community concerns (even though the replacement plant was demonstrated
to be significantly quieter than the existing plant), alternative
cooling methods, and certification conditions. In all, the Morro Bay
application, including the noise issues, was probably the most
thoroughly evaluated application ever before the Commission. At present,
the application is nearing successful completion with a favorable PMPD
issued by the hearing board.
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